Rotor Castings · P/N RC-01

Domestic aluminum outrunner shells.

Catalog SKUs in standard outrunner dimensions. Net-shape aluminum die castings, finish-machined. No more CNC-from-billet.

Coming Q4 2026
A380 · Die cast in Virginia
Become a domestic customer See the catalog
RC-01 / OUTRUNNER SHELL
REV — A.1
VIEW — ISO
SCALE — N.T.S.
Today

U.S. motor builders are CNC'ing rotor shells from billet.

Every drone motor company outside China either (a) imports outrunner shells from a Chinese die caster or (b) CNCs them from solid aluminum stock — slow, wasteful, expensive per unit. The Chinese supply chain figured out the productized approach decades ago. America has not replicated it.

Today · CNC-from-billet
~ 10× per-unit cost
SLOW · WASTEFUL · NON-COMPETITIVE AT VOLUME
Q4 2026 · Rotor Castings catalog
Net-shape cast
DIE CAST · CATALOG STOCK · SHIPS FROM RICHMOND
Product

Standard outrunner shells, die cast in America.

SECTION B-B
FIG. 05
Specification — preliminary

RC-01 / Outrunner shell platform.

Shared profile platform across the SKU lineup. Per-SKU dimensions are paired to the matching American Stator size.

Material
A380 die-cast aluminum (A356-T6 on request)
OD range
32 – 100 mm (initial SKU set)
Format
Net-shape casting · finish-machined bore + seats
Features
Integral closed end · Mounting bosses · Magnet seats per profile
Lead time
Catalog stock, ships from Virginia
MOQ
Single units
Each SKU's profile is selected with design-partner input.
Lineup · 2026

The first-launch casting catalog.

Five rotor SKUs, each paired to an American Stator size. Buy them together or independently.

RC-32-14 ⌀ 32 MM
SECTION B-B REV · A1
P/N — RC-32-14
32 mm · 14-pole
Nano + micro-FPV · 12N14P propulsion
OD 32 mm
Poles 14
Height As-cast
Material A380
RC-35-14 ⌀ 35 MM
SECTION B-B REV · A1
P/N — RC-35-14
35 mm · 14-pole
Micro + FPV-class · 12N14P propulsion
OD 35 mm
Poles 14
Height As-cast
Material A380
RC-43-24 ⌀ 43 MM
P/N — RC-43-24
43 mm · 24-pole
Paired to AS-43-18 · high-rpm propulsion
OD 43 mm
Poles 24
Height As-cast
Material A380
RC-43-22 ⌀ 43 MM
P/N — RC-43-22
43 mm · 22-pole
Paired to AS-43-24 · gimbal + camera class
OD 43 mm
Poles 22
Height As-cast
Material A380
RC-60-22 ⌀ 60 MM
P/N — RC-60-22
60 mm · 22-pole
Paired to AS-60-24 · mid-payload UAS propulsion
OD 60 mm
Poles 22
Height As-cast
Material A380
RC-81-40 ⌀ 81 MM
P/N — RC-81-40
81 mm · 40-pole
Paired to AS-81-36 · QDD actuator class
OD 81 mm
Poles 40
Height As-cast
Material A380
RC-100-42 ⌀ 100 MM
P/N — RC-100-42
100 mm · 42-pole
Paired to AS-100-36 · humanoid + cobot class
OD 100 mm
Poles 42
Height As-cast
Material A380
Custom?
Non-catalog OD
or pole count?
Tell us your spec.
P/N — RC-CUSTOM
Custom casting
For programs needing non-standard profiles.
Stakes

An order-of-magnitude reduction in per-unit rotor cost.

A hardened steel die-casting tool is real money — an order of magnitude more than the extrusion tooling it replaces. That is exactly the point. We carry that NRE once, across a catalog any U.S. motor builder can buy from, so nobody has to fund a tool of their own to get off CNC-from-billet. Once the die exists, per-shell cost is aluminum, a shot, and a light finishing pass. Amortized across the catalog, a cast shell lands roughly an order of magnitude under machined billet — and within reach of the Chinese price. For U.S. drone motor builders trying to onshore at competitive cost, Rotor Castings is the lever.

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